Fully Automatic Frozen French Fry Production Line
Fully Automatic Frozen French Fry Production Line

Fully Automatic Frozen French Fry Production Line

Leaptke Machinery Company's frozen french fry production line can meet the production and process requirements of different customers, offering customized solutions. The main process is as follows: Raw materials (potatoes) → Feeding → Washing and peeling → Sorting → Cutting → Oxygen isolation and starch removal → Removal of scraps and excess material → Thorough cleaning → Blanching → Vibration dewatering → Air drying line (drying the material) → Material conveying → Frying → Vibration oil removal → Air cooling line (drying and cooling to room temperature) → Freezing → Weighing and packaging → Metal detection → Carton sealing.

description

Detailed description of the LTK potato chip production line:

NO.

Feature Description

Actual picture

 1

The machine panels are made of 304 stainless steel. Their thickness is thicker than that of other manufacturers. They feature arc-shaped corners to prevent injuries to the operators. The surface is treated with a satin finish, making them both attractive and hygienic.

Fully-Automatic-Frozen-French-Fry-Production-Line01

 2

For the water elevator, we use a large-spacing wire mesh belt. The silt, sand and stones are easily discharged. There is a sedimentation tank on the side for easy cleaning, making the sanitation maintenance convenient.

Fully-Automatic-Frozen-French-Fry-Production-Line02

 

Fully-Automatic-Frozen-French-Fry-Production-Line02-1

 3

The side plates of the hair removal machine are made of 304 stainless steel with a thickness of 5mm, which is more sturdy and durable. Inside, there are three diamond grinding wheels, making the skin removal process cleaner.

Fully-Automatic-Frozen-French-Fry-Production-Line03

 4

For the selection line, we use 3mm 304 stainless steel plates and adopt high-quality PVC conveyor belts that meet food safety standards. These belts are corrosion-resistant and have a long service life.

Fully-Automatic-Frozen-French-Fry-Production-Line04

 5

The slicing machine is a patented product of our company. The cutting blades used are high-quality 440C stainless steel blades from Japan. It features a unique pusher plate structure, resulting in long strips of fries as the final product.

Fully-Automatic-Frozen-French-Fry-Production-Line05

 6

The de-grinding machine can remove small leftover materials. It uses high-quality blue 1010 nylon soft bristles. Currently, only our company in China is using this type of machine.

Fully-Automatic-Frozen-French-Fry-Production-Line06

 7

The thickness of the plates for the bubble cleaning machine is 2.5mm, while other manufacturers use 1.5mm. Our model is equipped with a chain lifting device, which makes it convenient for cleaning and maintaining.

Fully-Automatic-Frozen-French-Fry-Production-Line07

 8

The blanching machine is equipped with a chain lifting system. The combustion engine used is the original imported model RS5 from Italy, Leyalou.

Fully-Automatic-Frozen-French-Fry-Production-Line08

 9

The vibrating screen uses imported supports from Turkey ESTA, and the screen frame is made of 4mm 304 stainless steel.

Fully-Automatic-Frozen-French-Fry-Production-Line09

 10

We have added a cold water pre-cooling machine. After the pre-cooling process, the chips will become crispy in texture.

Fully-Automatic-Frozen-French-Fry-Production-Line10

 11

The fans we use in the wind power line are all made of stainless steel, while other companies use painted carbon steel materials.

Fully-Automatic-Frozen-French-Fry-Production-Line11

 12

We added a dryer before the frying process. This is the most advanced Belgian technology. Through this drying process, the heat used for frying is saved, and the texture of the french fries is improved.

Fully-Automatic-Frozen-French-Fry-Production-Line12

 13

The deep fryer we have designed is the most advanced and energy-efficient type. Our deep fryer heats up rapidly and the exhaust duct is equipped with German technology. This structure is only patented by us in China and cannot be replicated by other companies.

Fully-Automatic-Frozen-French-Fry-Production-Line13

 14

After frying, we immediately proceed to freezing. We employ a three-layer cooling process. Only after going through three layers of cooling can the temperature be adequately reduced. Other companies' one-layer cooling method cannot completely cool the french fries.

Fully-Automatic-Frozen-French-Fry-Production-Line14

 15

Our fluidized quick-freezing line was designed based on our ten-year experience and technical expertise. It utilizes a unique ventilation principle to achieve rapid freezing. The compressor used is the Taiwan Fusheng 120P double-stage screw compressor. The compressor system is currently the most advanced system in China and is equipped with a 485 transmission system.

Fully-Automatic-Frozen-French-Fry-Production-Line15

 

Fully-Automatic-Frozen-French-Fry-Production-Line15-2

 16

The packaging machine is equipped with a full-pattern sheet material hopper, which ensures smoother material feeding. It is powered by German sensors and a Siemens PLC system.

Fully-Automatic-Frozen-French-Fry-Production-Line16
Request A Quote

Request A Quote

Operating for 19 years, with rich production experience. Led by 30 years of professional engineers and 12 technical personnel, with high ability to independently develop and customize.

    Production line

    Banana Chip Production Line

    Leaptke Machinery Company's potato chip production lines can meet the production capacity and process requirements of different customers, offering customized solutions.

    Fully Automatic Potato Chip Production Line

    Leaptke Machinery Company's potato chip production lines can meet the production capacity and process requirements of different customers, offering customized solutions.

    Fully Automatic Frozen French Fry Production Line

    Leaptke Machinery Company's frozen french fry production line can meet the production and process requirements of different customers, offering customized solutions.

    Home Tel Mail Inquiry